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Battery Test Chamber

A battery test chamber is a testing device to maintain controlled environmental conditions for evaluating different types of batteries during development and quality checks.

The testing environment provided by battery testing equipment is stable and consistent which enables manufacturers to observe how batteries react when subjected to real-world conditions. During the evaluation process, the chamber makes sure that the batteries meet the required performance, safety, and quality standards by putting them through specific tests.

Presto Enviro is a leading battery test chamber manufacturer and supplier in India. For the best price, contact us for a quote or call now!

What is a Battery Test Chamber?

A battery test chamber is an advanced laboratory test chamber used to determine the safety, performance, and efficiency of batteries within controlled environmental parameters. These test chambers mimic outdoor stress factors of extreme temperatures, humidity, altitude, vibration, and thermal shock to test batteries under varied operating conditions.

Different industries, such as automotive, electronics, aerospace, and renewable energy, make regular use of these chambers. Moreover the instrument consists of an intuitive touch screen interface for easy data management and user analysis.

The instrument is highly insulated and has a robust body with leak proof glass wool insulation.

Battery test equipment manufactured by Presto follow all international test standards and are trusted by World’s top most battery pack and EV manufacturers.

Technical Specifications

Advanced Airflow Management

  • Rear-mounted or top mounted high-temperature circulation fan motor.
  • Optimized airflow distribution for superior uniformity
  • Reduced thermal stratification inside workspace
  • Air velocity ranges from 1-3 m/s

High Performance Refrigeration system

  • Hermetically sealed compressor technology
  • Energy-efficient refrigeration design
  • Eco-friendly refrigerants available
  • First pull-down and recovery performance

Robust Chamber Construction

  • interior made of SS304 stainless steel
  • Exterior powder-coated GI or stainless steel finish
  • High density polyurethane insulation
  • Corrosion-resistant construction
  • Heavy-duty door hinges and locking system

Intelligent Control System

  • 7-inch / 10-inch touchscreen HMI Controller
  • PLC-based automation system
  • Multi-step Programmable profiles
  • Real-time trend graph display
  • USB/Ethernet/ RS485 Communication
  • Data Logging and export capability

Safety Protection System

  • Over Temperature protection
  • Compressor overload protection
  • Refrigeration pressure safety switch
  • sensor failure indication
  • Emergency stop provision
  • Leakage current protection
  • Door limit switch provision
  • MCB & MPCB protection for single and 3 phase devices
  • SPP Protection
  • EMI Filter

Optional accessories (Chargeable)

  • Port caps
  • PT 100 sensor
  • Legri tubing-5m

Additional Features Unique to a Battery Test Chamber

1. Thermal Runway Management

Battery chambers are designed with features to help contain or mitigate the consequences of a battery thermal event, such as:

  • Pressure relief vents 
  • Explosion relief panels(where required)
  • Fire resistant insulation
  • Thermal Shielding
  • Reinforced Chamber Structure

2. Gas Management

During Battery failure, gases such as hydrogen, carbon monoxide, and volatile organic compounds may be released. Battery chamber may include:

  • Gas detectors
  • Exhaust ports
  • purge systems
  • Controlled ventilation

3. Fire Protection

Battery chambers often provide optional: 

  • Co2 Suppression
  • Nitrogen inerting
  • water mist systems
  • Aerosol fire suppression 
  • Automatic shutdown on fire detection


4. Enhanced Safety Logic

Battery Chambers generally incorporate interlocks that can:

  • Stop charging/discharging during abnormal conditions
  • Disable heaters
  • Activate purge or suppression systems
  • Trigger emergency alarms
  • Log fault events for analysis
  • HMI based Intuitive Touch screen interface with Programmable software.
  • Online Graphical Report Generation
  • Rapid Ethernet Connectivity for fast result transmission
  • Quick data transmission with USB Port Facility
  • In built Alarm Notification system with Auto Tuning Facility
  • Secure Socket Layer (SSL) Protocol
  • Password protection facility
  • Interchangeable Languages – English & Hindi
  • Easy Setup of User Profile for Automated report generation
  • Programmable with Multiple Cyclic conditioning
  • Pass/Fail Report Criteria in System Generated Report
  • Viewable Fault History/ Past Reports
  • Email Notification Facility for user ease
  • Remote Monitoring facility for easy data Management
  • In built LED light Control System
  • Option available to set PV and SV value
  • Knox system integrated for data security
  • Assessing CO, H2, O2, and temperature inside the testing ara
  • On screen graphical representation of run time vs temperature

Test chamber equipped with MP10 module which consists of multiple safety functions like:

  • Motor over-heating protection (with LED indicator)- To ensure Safety of Motor which controls the entire operating System.
  • Exhaust temperature over-heating protection- This safety Facility is able to monitor any overheating.
  • Enhanced Door Locking with Reinforced brackets are available outside the door of the machine to make sure safety and security in case of any unexpected explosion.
  • In built Power Indicator to provide live reading of Power
  • Seven-point alarm function which consists of multiple alarms which provide the user with live notification of any faults in the Chamber.
  • Explosion Proof Design: Ergonomic design ensures that the chamber is leak proof and Explosion proof in case of any uncertain events.
  • Remote Monitoring Alarm System: User shall receive all notifications regarding any fluctuation in parameters or settings to ensure immediate rectifications.
  • Emergency Shutdown Mechanism: Manual/ Automatic Shutdown mechanism
  • Insulation: Insulating materials and coatings to prevent electrical contact and reduce the risk of electric shock.
  • CO2 fire suppression system - Inbuilt Fire Extinguisher system with automation to prevent from damage.
  • Secure locking system as per Standard to ensure Zero Leakage
  • Micro Safe Gas Detection system
  • Smoke Monitoring Device for quick detection
  • Compressors equipped with world famous brand equipped in Battery Test chamber to ensure Precision and accuracy.

  • Shock Absorbers and Noise Cancellation system to minimize vibration and ensure protection of compressor

  • With Advanced bending process, the chamber can minimize the connector point and make refrigerant flow

    more effciently.

ModelPT-80-BTCPT-150-BTCPT-225-BTCPT-408-BTCPT-800-BTCPT-1000-BTCPT-1500-BTC
TemperatureTemperature control range-70℃~180℃ (A:0℃~180℃ ;B:-20℃~180℃;C:-40℃~180℃ ;D:-70℃~180℃)
Temperature fluctuation± 0.5℃
Cooling rate180.0℃~25.0℃ Cooling rate 2.0~3.0℃/min 25.0℃~-40.0℃ Cooling rate 1.0~2.0℃/min -40.0℃~-70.0℃ Cooling rate0.7~1.5℃/min
Heating rate-70.0℃~180.0℃ Within 60 mins 3.0~5.0℃/min
Temperature uniformity± 1.5℃ (-40.0℃~100.0℃)
± 2.0℃ (100.1℃~180.0℃or-40.0℃~-70.0℃)
HumidityHumidity control range20.0%RH~98.0%RH
Humidity fluctuation± 1.0% RH
Humidity uniformity± 2.0%RH
Material / componentsInternal materialAdopts 1.2mm thickness stainless steel(SUS304)
External materialAdopts 1.2mm thickness Cold rolled steel sheet / powder spraying
Heat insulating material100mm thickness polyurethane plate+10mm thickness mineral wool
FanCentrifugal blower
CompressorSemi-closed Germany Bock, Germany Bitzer
CondenserAir cooling, water cooling
RefrigerantR404A, R23, R508
EvaporatorFin - and - Tube Heat Exchanger
HeaterNickel chromium alloy heating wire
HumidifierSteam humidifier
OptionsStandard configuration2 100MM pressure relief port, 4 explosion-proof chains
Multipoint temperature monitorAdopts Presto developed controller, which can be used to acquire surface temperature points of multiple products
C02 fire extinguisherAutomatic fire extinguishing and automatic shutdown of the machine to protect the equipment from burning
C0, H2 gas detectorWhen the battery will produce gas, it will detect gas solubility and discharge to outdoor when it exceeds the standard
Exhaust valveWhen the test sample produces harmful gas, ventilate and exhaust internally
SizeInterior size(mm) W*H*D500*500*400500*600*500500*750*600800*850*6001000*1000*8001000*1000*10001200*1000*1250
Outer size(mm) W*H*D700*1680*1180700*1720*1275700*1930*12901000*2050*14001200*2100*15901200*100*17801400*2100*2030
Volume (m³ )80L150L225L408L800L1000L1500L
Weight280380450620680840955
Operating ambient temperature+5 ~ 35℃
Power supply220V AC 50/60Hz 22A220V AC 50/60Hz 31A220V AC 50/60Hz 33A380V AC 50/60Hz 17A380V AC 50/60Hz 25A380V AC 50/60Hz 27A380V AC 50/60Hz 50A
ControllerAdopting Presto self-developed controller, it can test the surface temperature of the sample with multiple temperature sensors.

 

I recently purchased battery test equipment from one of the top battery test equipment manufacturers, and I am thoroughly impressed. The device is easy to use, delivers accurate results, and has become an essential tool in our quality control process. The manufacturer provided excellent customer support, ensuring we understood how to maximize the equipment's capabilities. I highly recommend this battery test equipment to anyone looking for reliable and efficient testing solutions.

Lallu Dubey

This is best

Ashish

FAQs

Battery test equipment is lab testing instruments designed to evaluate the charging & discharging capabilities of a battery under extreme climate simulations within enclosed walls. The simulations of the climate can have a wide range of variations in terms of temperature and humidity.

The battery test equipment is constructed with an enclosed chamber that ensures 100% simulation of the extremely dynamic & intense atmosphere around the batteries to ensure their charging & discharging abilities under a certain controlled climate.

The price also differs upon the customizations in the specifications of the instrument. However, the price range may vary from 5 lacs INR to 70 Lacs INR. The battery test chamber is available in different sizes as well as variable features & specifications to comply with different standards & requirements of the customer. Therefore, the price of the battery test chamber varies from variant to variant. 

Before you get your hands on the battery test chambers, you must identify that these chambers are manufactured in compliance with designated standards which are:  

  • IEC 62133
  • IEC 62133-2

If you are searching for a genuine battery test chamber, it is advisable to explore trusted battery test equipment manufacturers that specialize in high-quality testing solutions for batteries and energy storage systems. Reputable manufacturers offer reliable products, advanced technology, proper certifications, and after-sales support. Before purchasing, compare product specifications, customer reviews, warranty policies, and industry experience to ensure you choose the right supplier. Working with experienced battery test equipment manufacturers also helps ensure accurate testing performance, long-term durability, and compliance with international safety standards.

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