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Walk-In Battery Test Chamber

Walk In Battery Test Chamber is an environmental Test simulation chamber used to place multiple heavy capacity Battery Packs or EV parts of Vehicles for evaluating their performance under extreme weather conditions.

It is a Robust Battery Test chamber which consists of Additional Safety features like 4 layers of Tempered glass and multiple safety touch points. This helps the chamber in becoming explosion proof and prevents any safety threats. Furthermore, the intuitive touch screen control helps the user in quick and easy data acquisition.

Walk in Battery test chamber also consists of an additional and optional accessory of a video monitoring device to help the user in viewing the battery packs without disrupting the internal environmental conditions.

The Touch screen display provides the user with multiple data analytics which can help battery manufacturers in analyzing the performance of battery under various environmental conditions.

The instrument manufactured by Presto Technologies complies to various test standards like:

UN 38.3TIEC 62660-1SAE J2464IEC 60086-4
UL 1642IEC 61960IEC 62133UL 2054
IEEE 1625IEEE 1725  

Technical Specifications

  • Walk in Battery Test Chamber’s inner chamber is especially manufactured with pure stainless steel SS304 (1.2mm thickness)
  • Ensures maximum protection with highly insulated lead proof chambers.
  • Japanese Technology Insulation material, made with polyurethane foam.
  • Ensures perfect Gas sealing
  • Consists of 4 layers of Tempered glass to ensure Maximum Insulation & See through window to observe the battery perfectly at all times
  • Consists of 100mm Diameter Cable Port which can withstand variable temperatures
  • Multiples samples can be tested simultaneously with optimized air flow technology
  • Walk in Battery Test Chamber consists of In built LED lamps for easy sample viewing
  •  HMI based Intuitive Touch screen interface with Programmable software.
  • Online Graphical Report Generation
  • Rapid Ethernet Connectivity for fast result transmission
  • Quick data transmission with USB Port Facility
  • In built Alarm Notification system with Auto Tuning Facility
  • Secure Socket Layer (SSL) Protocol
  • Password protection facility
  • Interchangeable Languages – English & Hindi
  • Easy Set up of User Profile for Automated report generation
  • Programmable with Multiple Cyclic conditioning
  • Pass/Fail Report Criteria in System Generated Report
  • Viewable Fault History/ Past Reports
  • Email Notification Facility for user ease
  • Remote Monitoring facility for easy data Management
  • In built LED light Control System
  • Option available to set PV and SV value
  • Knox system integrated for data security 
  • Monitoring of CO, H2, O2, and temperature in testing area atmosphere
  • Run time vs temperature graph on screen

Walk In Battery Test chamber equipped with MP10 module which consists of multiple safety functions like:

  • Motor over-heating protection (with LED indicator)- To ensure Safety of Motor which controls the entire operating System.
  • Exhaust temperature over-heating protection- This safety Facility is able to monitor any overheating.
  • Enhanced Door Locking with Reinforced brackets are available outside the door of the machine to make sure safety and security in case of any unexpected explosion.
  • In built Power Indicator to provide live reading of Power
  • Seven-point alarm function which consists of multiple alarms which provide the user with live notification of any faults in the Chamber.
  • Explosion Proof Design: Ergonomic design ensures that the chamber is leak proof and Explosion proof in case of any uncertain events.
  • Remote Monitoring Alarm System: User shall receive all notifications regarding any fluctuation in parameters or settings to ensure immediate rectifications.
  • Emergency Shutdown Mechanism: Manual/ Automatic Shutdown mechanism
  • Insulation: Insulating materials and coatings to prevent electrical contact and reduce the risk of electric shock.
  • CO2 fire suppression system- In built Fire Extinguisher system with automation to prevent from damage.
  • Secure locking system as per Standard to ensure Zero Leakage
  • Micro Safe Gas Detection system
  • Smoke Monitoring Device for quick detection
  • Walk In battery Test Chamber consists of Compressors equipped with world famous brand equipped in Battery Test chamber to ensure Precision and accuracy.
  • Shock Absorbers and Noise Cancellation system to minimize vibration and ensure protection of compressor.
  • With Advanced bending process, the chamber can minimize the connector point and make refrigerant flow more efficiently.
  • Battery surface temperature monitoring
  • Video monitoring device 
  • Optical /acoustic alarm 
  • Sampling system for test room monitoring
  • Intake and exhaust device
  • Oxygen, H2, CO monitoring sensors
  • Pressure relief blow-out port
ModelPT-080-WI-BTCPT-120-WI-BTCPT-160-WI-BCTPT-250-WI-BTCPT-340-WI-BTCPT-400-WI-BTC
TemperatureTemperature range-70℃~150℃(+15℃) (A:0℃~150℃;B:-20℃~150℃;C:-40℃~150℃;D:-70℃~150℃)
Temperature fluctuation±0.5℃
Cooling rate150.0℃~25.0℃ Cooling rate 2.0~3.0℃/min
25.0℃~-40.0℃ Cooling rate 1.0~2.0℃/min
-40.0℃~-70.0℃ Cooling rate0.7~1.5℃/min
Heating rate25℃→+100℃/within 25 mins(with standard load)
Temperature uniformity±2.0℃ (-40.0℃~80.0℃) 
±2.5℃ (-40.0℃~-65.0℃)
HumdiityHumidity control range20.0%RH~95.0%RH
Humidity fluctuation±1.5% RH
Humidity uniformity±3.0%RH 
MaterialInternal materialStainess steel(SUS304)
External materialCold rolled steel sheet / powder spraying
 Heat insulating material100mm thickness polyurethane plate+10mm thickness mineral wool
FanCentrifugal blower
CompressorSemi-closed Germany Bock, Germany Bitzer
CondenserWater-cooled
RefrigerantR404A, R23, R508
EvaporatorFin - and - Tube Heat Exchanger 
HeaterNickel chromium alloy heating wire 
HumidifierSteam humidifier 
OptionsStandard configuration2 ∅100MM pressure relief port, 4 explosion-prood chains
Multipoint temperature
 monitor
Adopts Presto developed controller, which can be used to acquire surface temperature points of multiple products
C02 fire extinguisherAutomatic fire extinguishing and automatic shutdown of the machine to protect the equipment from burning
C0, H2 gas detectorWhen the battery will produce gas, it will detect gas solubility and discharge to outdoor when it exceeds the standard
Exhaust valveWhen the test sample produces harmful gas, ventilate and exhaust internally
Size Interior size(mm)
W*H*D
1970*2100*19703020*2100*19704070*2100*19703020*2100*40704070*2100*40705120*2100*4070
Outer size(mm)
W*H*D
2170*2350*35003220*2350*35004270*2350*35004650*2350*42705720*2350*42705320(*2350*6150
Volume(m³)8.0m³12.0m³16.0m³25.0m³34.0m³40.0m³
Power supply380V AC  50/60Hz  
ControllerAdopts Presto developed controller, which can be used to acquire surface temperature points of multiple products

FAQs

The walk-in battery chamber is used as an environment simulation across the specimen to evaluate the performance of the batteries under extreme climatic conditions.

These batteries are used worldwide and there are diverse temperatures and weather conditions that must not hamper the functioning process of these batteries.

Therefore, it becomes necessary for the manufacturer of batteries to measure and evaluate the battery performance with the help of a walk-in battery test chamber. The test chamber has gained the trust of numerous manufacturers due to its robust build and accuracy-driven test results consistently.

To perform environmental simulation on the battery test, the chamber and operator can simply place the battery inside the sample positioning chamber. The instrument makes sure that the specimen undergoes extreme climatic conditions by evaluating it through various atmospheres. The testing chamber is equipped with high levels of installation due to the provision of polyurethane foam that ensures no external forces to hamper the accuracy of the test. The operator can adjust the testing time and the climate conditions as per the needs of the designated standards.

This is how the walk-in battery test chamber conducts the test with absolute facile.

The walk-in battery test chamber is offered with variable specifications and sizes to manufacturers from all across industries as the battery sizes vary usually.

It is mandatory to look out for a certified supplier or manufacturer of the instrument to get your hands on the rightly priced walk-in battery chamber. The prices of the instrument can range from 5 lacs to 70 lacs in India.

To get your hands on a verified walk battery test chamber, it is highly recommended to reach out to only the certified manufacturers in the country and make sure that the price they offer is not only cheap but reasonable. Due to the increasing demand in automobile and other electronic sectors, the demand for batteries has increased as well, therefore, getting your hands on a verified battery chamber is extremely necessary to achieve higher levels of accuracy. A verified walk-in battery test chamber manufacturer will always provide top-notch after-sales service. Make sure that the device provided is in compliance with all the necessary guidelines.

By keeping these points in reference, you can always find the verified manufacturers of any lab testing instruments

If you want to buy a certified and genuine walk-in battery chamber, there are certain pointers to keep in mind before making a purchase:

  • The walk-in chamber must have all the necessary specifications that ensure accuracy-driven test, results and enhance the ease of testing.
  • The walk-in battery test chamber must comply with the standard guidelines of all the designated standards.

Make sure that all the online information regarding the walk-in chamber aligns with the features of the instrument.

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