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Battery Rapid Temperature Chamber Test Chamber

Battery Rapid Temperature Chamber Test Chamber is a high technology test chamber used to evaluate battery performance under extreme weather and temperature conditions.

The Rapid Temperature Chamber consist of highly accurate heaters and Cooling Compressing systems which help in adjusting and controlling the ramp rate of the chamber.
The chamber helps in environmental testing of the battery pack and any other materials for high temperature, low temperature, high and low temperature cycling & temperature stress screening (ESS) test under constant humidity and cyclic damp heat test.

The Rapid Temperature cyclic stress screening is to change the external environmental stress by using the temperature acceleration technique.

when circulating in extreme temperature ranges whether lower or upper, the product manufactures extreme contraction and expansion due to the design limitation, in order to generate thermal stress as well as strain in the product.

It can set different stress screening temperature change rate such as 5℃/min, 10℃/min, 15℃/min, 20℃/min.

The instrument complies to various International Test Standards like:
Test standards

MIL-STD-2164MIL-344A-4-16MIL-2164A-19NABMAT-9492
GJB-1032-90GJB/Z34-5.1.6IPC-9701

Technical Specifications

  • High insulation & seal integrity
  • Lead proof chamber
  • Japanese technology insulation
  • Polyurethane foam material
  • Ensures perfect Gas sealing
  • Consists of 4 layers of Tempered glass to ensure Maximum Insulation
  • Easy battery updates at all times due to the transparent window
  • Diameter Cable Port that is sized at 100mm to resist high and Low Temperatures
  • Multiples samples can be tested simultaneously with optimized airflow mechanism
  • Inbuilt LED lamps for easy sample viewing
  • Inner chamber material manufactured with a lab grade stainless steel SS304 (1.2mm thickness)
  • HMI based Intuitive Touch screen interface with Programmable software.
  • Online Graphical Report Generation
  • Rapid Ethernet Connectivity for fast result transmission
  • Quick data transmission with USB Port Facility
  • In built Alarm Notification system with Auto Tuning Facility
  • Secure Socket Layer (SSL) Protocol
  • Password protection facility
  • Interchangeable Languages – English & Hindi
  • Easy Set up of User Profile for Automated report generation
  • Programmable with Multiple Cyclic conditioning
  • Pass/Fail Report Criteria in System Generated Report
  • Viewable Fault History/ Past Reports
  • Email Notification Facility for user ease
  • Remote Monitoring facility for easy data Management
  • In built LED light Control System
  • An optional setting for PV & SV Value
  • Knox system integrated for data security 
  • Monitoring of CO, H2, O2, and temperature in testing area atmosphere
  • Run time vs temperature graph on screen

Test chamber equipped with MP10 module which consists of multiple safety functions like:

  • Motor over-heating protection (with LED indicator)- To ensure Safety of Motor which controls the entire operating System.
  • Exhaust temperature over-heating protection- This safety Facility is able to monitor any overheating.
  • Enhanced Door Locking with Reinforced brackets are available outside the door of the machine to make sure safety and security in case of any unexpected explosion.
  • In built Power Indicator to provide live reading of Power
  • Seven-point alarm function which consists of multiple alarms which provide the user with live notification of any faults in the Chamber.
  • Explosion Proof Design: Ergonomic design ensures that the chamber is leak proof and Explosion proof in case of any uncertain events.
  • Remote Monitoring Alarm System: User shall receive all notifications regarding any fluctuation in parameters or settings to ensure immediate rectifications.
  • Emergency Shutdown Mechanism: Manual/ Automatic Shutdown mechanism
  • Insulation: Insulating materials and coatings to prevent electrical contact and reduce the risk of electric shock.
  • CO2 fire suppression system- In built Fire Extinguisher system with automation to prevent from damage.
  • Secure locking system as per Standard to ensure Zero Leakage
  • Micro Safe Gas Detection system
  • Smoke Monitoring Device for quick detection

The chamber consist of an Adopting throttle electronic expansion valve which has a unquiet benefit to the user

  • The user can also adjust the output and value advance and optimize the same under different modes and operating conditions.
  • With the help of the advanced feature of cyclic control feedback of the electronic expansion valve, the front end is a temperature-plus-pressure dual-sensor high-response direct control, which can provide the best evaporator liquid supply, this helps the refrigeration system in achieving a stable and accurate cooling capacity
  • Consists of In built steam humidifying method, automatic water circulation loop, and automatic water refilling facility to enhance user experience           
  • The system of heating up, heating down, dehumidifying, and humidifying can be operated independently to provide user ease and ensure stability
  • Enhanced Door seal adopts silicone rubber material which can avoid aging and hardening in high and low temperature conditions.
  • Multiple safety Features also consist of
    • Leakage and outage protection
    • Compressor overpressure protection
    • Overload fusing protection.
    • Audio signal alarm.
  • Compressors equipped with world famous brand equipped in Battery Test chamber to ensure Precision and accuracy.
  • Shock Absorbers and Noise Cancellation system to minimize vibration and ensure protection of compressor
  • With Advanced bending process, the chamber can minimize the connector point and make refrigerant flow more efficiently.
ModelPT-KS-225PT-KS-408PT-KS-800PT-KS-1000PT-KS-1500
Temperature Temperature control
range
-70℃~180℃
(A:5℃/min, B:10℃/min, C:15℃/min, D:20℃/min) Linear / Nonlinear
Temperature fluctuation±0.5℃
Cooling rate155.0℃~-55.0℃    (linear or nonlinear:5.0℃, 10.0℃, 15.0℃, 20.0℃/min)
Heating rate-55.0℃~155.0℃  (linear or nonlinear:5.0℃, 10.0℃, 15.0℃, 20.0℃/min)
Temperature uniformity±1.5℃ (-40.0℃~100.0℃) 
±2.0℃ (100.1℃~180.0℃or-40.0℃~-70.0℃)
HumidityHumidity control range20.0%RH~98.0%RH
Humidity fluctuation±1.0% RH
Humidity uniformity±2.0%RH 
Material /
components 
Internal materialAdopts 1.2mm thickness stainless steel(SUS304)
External materialAdopts 1.5mm thickness Cold rolled steel sheet/powder spraying
 Heat insulating material100mm thickness polyurethane plate+10mm thickness mineral wool
FanCentrifugal blower
CondenserAir cooling, water cooling
RefrigerantR404A, R23, R508
EvaporatorFin - and - Tube Heat Exchanger 
HeaterNickel chromium alloy heating wire 
HumidifierSteam humidifier 
Size Interior size(mm)
W*H*D
500*750*600800*850*6001000*1000*8001000*1000*10001200*1000*1250
Volume (L)225L408L800L1000L1500L
Operating ambient temperature+5 ~ 35℃
Power supply380V AC 50/60Hz 

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