Battery Crush Test Chamber

Battery Crush Test Chamber helps in Evaluating the crush strength of Battery under an applied force and temperature. This instrument helps in simulating real life environment. It helps the user in determining the force required to crush the battery under an applied force and environment

The Battery Crush tester must be capable of withstanding an unexpected explosions hence it consists of Safety features. This chamber consists of highly safe and insulated walls to ensure zero leakages. The instrument is capable of conducting extreme battery tests under various parameters set by the user on a highly intuitive touch screen display

The instrument is manufactured keeping in mind various international test standards like

IEC 62133-2017UL 1642UN 38.3

Technical Specifications

  • Inner chamber material manufactured with pure Stainless steel SS304 (1.2mm thickness) for corrosion resistance
  • Equipped with specially manufactured Compression Plate (Anti Reactive Properties)
  • Testing Jig/Fixture can be customized as per user requirement
  • Absolutely insulated lead proof Chamber with seal integrity to ensure full Protection.
  • Japanese Technology utilization in Insulation material, made of polyurethane foam.
  • Equipped with 4 layers of Tempered glass to provide maximum insulation & see through window for observing the battery perfectly at all times
  • An explosion proof Battery within crush test chamber to avoid hazards
  • HMI based Intuitive Touch screen interface with Programmable software.
  • Online Graphical Report Generation
  • Rapid Ethernet Connectivity for fast result transmission
  • Quick data transmission with USB Port Facility
  • In built Alarm Notification system with Auto Tuning Facility
  • Secure Socket Layer (SSL) Protocol
  • Password protection facility
  • Interchangeable Languages – English & Hindi
  • Easy Set up of User Profile for Automated report generation
  • Pass/Fail Report Criteria in System Generated Report
  • Viewable Fault History/ Past Reports
  • Email Notification Facility for user ease
  • Remote Monitoring facility for easy data Management
  • In built LED light Control System
  • Option available to set PV and SV value
  • Knox system integrated for data security 

Test chamber equipped with MP10 module which consists of multiple safety functions like:

  • Exhaust temperature over-heating protection- This safety Facility is able to monitor any overheating.
  • Enhanced Door Locking with Reinforced brackets are available outside the door of the machine to make sure safety and security in case of any unexpected explosion.
  • In built Power Indicator to provide live reading of Power
  • Seven-point alarm function which consists of multiple alarms which provide the user with live notification of any faults in the Chamber.
  • Explosion Proof Design: Ergonomic design ensures that the chamber is leak proof and Explosion proof in case of any uncertain events.
  • Remote Monitoring Alarm System: User shall receive all notifications regarding any fluctuation in parameters or settings to ensure immediate rectifications.
  • Emergency Shutdown Mechanism: Manual/ Automatic Shutdown mechanism
  • Insulation: Insulating materials and coatings to prevent electrical contact and reduce the risk of electric shock.
  • CO2 fire suppression system- In built Fire Extinguisher system with automation to prevent from damage.
  • Secure locking system as per Standard to ensure Zero Leakage
  • Micro Safe Gas Detection system
  • Smoke Monitoring Device for quick detection
Max. Pressure1KN-20KN (can be customized according to requirements)
Piston Diameter32mm
Driving ModeHydraulic press
Unit ConversionKg/N/Lb
Crush Range0~300mm
Extrusion Accuracy±1%F.S
Extrusion Remaining Time0~99 hours 59 mins 59 secs
Controlling ModePLC touch screen control system (7-inch touch screen) + remote control
Testing SpaceW500 x D300 x H300 mm
Overall DimensionW940 x D780 x H1620 mm
Observation Window390 x 360mm (20mm thick tempered glass with explosion-proof grid)
Power SupplyAC 380V / 50HZ / 2.0KW
USB InterfaceWith USB interface, the test data can be output
Auxiliary FunctionExplosion-proof pressure relief device, smoke exhaust device, explosion-proof chain
OptionsVideo monitoring system, temperature, voltage acquisition system, fire extinguishing system


The battery crush test chambers are extremely pivotal lab testing instruments that are designed to evaluate the crush resistance of the battery in case of an application of force over the battery. This lab testing instrument determines accurate results by measuring the force required to crush the battery through advanced technology and loaded features that aid the operator in reaching the desired outcome. The battery crush test chamber is trusted by a lot of automobile plants & electrical appliance manufacturers.

The battery crush test chamber works on an extremely simplistic module which helps the operator to get familiar with the instrument and perform tests in an expedited manner. The battery crush test chamber simulates real-life incidences of forcing pressure on the battery to determine at which exact force exertion level the battery is crushed or deformed from its original state. This encourages the manufacturer of the battery to form durable batteries by avoiding uncertainties. 

The price of the battery crush test chamber in India differs from variant to variant. The battery crush test chamber differs in size because of the variable battery sizes that are used across industries. For example, the battery used in an automobile car cannot be used in a small electrical appliance. Therefore, the price of the battery test chamber differs as per its size. The price also differs upon the customizations in the specifications of the instrument. However, the price range may vary from 5 lacs INR to 70 Lacs INR.

To identify accurate & precise battery crush test chambers you can adhere to the important guidelines mentioned in the designated standards and compare the instrument. Always keep track of the necessary features required to perform seamless testing as verified battery crush testers are always incorporated with them. Make sure to always reach out to the finest suppliers of the instrument that are assured. 

To get your hands on the genuine battery test chamber always make sure to compare the specifications of the instrument with the guidelines of the standards that are necessary to comply with. To seek further information regarding the genuine battery crush test chambers, feel free to visit our website. 

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