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2 Zone Battery Test Chamber

2 Zone Battery Test Chambers manufactured is a Double Layer battery test chamber designed to test Batteries. The chamber consists of Highly Secure Features to make sure the User and the machine are not at any risk. All safety functions which are incorporated in the instrument are as per international test Standards.

Each Environmental test chamber is able to produce reliable results as per the parameters set by the user. The 2 zone Battery Test Chamber consists of a Programmable Touch Screen Display with easy user interface to guide the operator. All cycles and controls including live data monitoring facility as possible with the help of Battery Test chamber.

The Chamber is further divided into 2 zones where the user can easily set the parameters as per their usage hence saving time and improving efficiency of testing.

With the help of 2 zone Battery test simulation chamber the user can test two different Specimen of battery simultaneously. All types of lithium-ion batteries can be tested with the help of this Test Chamber
The Battery Test chamber also consists of hazard levels (0-7) to help mitigate potential risks.

The Double Layer Battery test chamber is able to comply to international test Standards like 

IEC 62133TIEC 62660-2SAE J2464IEC 60086-4
IEC 60086-4UL 1642UN 38.3IEC 61960
UL 2054IEEE 1625IEEE 1725 

Technical Specifications

  • Inner chamber material manufactured & designed with lab pure stainless steel SS304 (1.2mm thickness)
  • Lead Proof Chamber with top-notch insulation & seal integrity to ensure 100% Protection.
  • Japanese Technology Insulation material is made of polyurethane foam.
  • Assures precise Gas sealing.
  • Consists of a 4 layered tempered glass to ensure maximum insulation & see through window to visualize the battery precisely at all times
  • Consists of 100mm Diameter Cable Port which is capable of resisting high and low temperatures
  • Multiple sample testing simultaneously with optimized air flow mechanism
  • In built LED lamps for easy sample viewing.
  • HMI based Intuitive Touch screen interface with Programmable software.

  • Online Graphical Report Generation

  • Rapid Ethernet Connectivity for fast result transmission

  • Quick data transmission with USB Port Facility

  • In-built Alarm Notification system with Auto Tuning Facility

  • Secure Socket Layer (SSL) Protocol

  • Password protection facility

  • Interchangeable Languages – English & Hindi

  • Easy Setup of User Profile for Automated report generation

  • Programmable with Multiple Cyclic conditioning

  • Pass/Fail Report Criteria in System Generated Report

  • Viewable Fault History/ Past Reports

  • Email Notification Facility for user ease

  • Remote Monitoring facility for easy data management

  • In-built LED light Control System

  • An optional setting for PV & SV Value

  • Knox system integrated for data security

  • Monitoring of CO, H2, O2, and temperature in testing area atmosphere

  • Run time vs temperature graph on the screen

  • Compressors equipped with world famous brand equipped in Battery Test chamber to ensure Precision and accuracy.

  • Shock Absorbers and Noise Cancellation system to minimize vibration and ensure protection of the compressor

  • With an Advanced bending process, the chamber can minimize the connector point and make refrigerant flow

    more efficiently.

Test chamber equipped with MP10 module which consists of multiple safety functions like:

  • Motor overheating protection (with LED indicator)- To ensure the safety of the Motor which controls the entire operating System.
  • Exhaust temperature overheating protection- This safety Facility is able to monitor any overheating.
  • Enhanced Door Locking with Reinforced brackets are available outside the door of the machine to ensure safety and security in case of any unexpected explosion.
  • In-built Power Indicator to provide a live reading of Power
  • Seven-point alarm function which consists of multiple alarms which provide the user with live notification of any faults in the Chamber.
  • Explosion Proof Design: Ergonomic design ensures that the chamber is leakproof and Explosion proof in case of any uncertain events.
  • Remote Monitoring Alarm System: The user shall receive all notifications regarding any fluctuation in parameters or settings to ensure immediate rectification.
  • Emergency Shutdown Mechanism: Manual/ Automatic Shutdown mechanism
  • Insulation: Insulating materials and coatings to prevent electrical contact and reduce the risk of electric shock.
  • Co2 fire-suppression system- In-built Fire Extinguisher system with automation to prevent from damage.
  • Secure locking system as per Standard to ensure Zero Leakage
  • Micro Safe Gas Detection system
  • Smoke Monitoring Device for quick detection
ModelPT-80-BTCPT-150-BTCPT-225-BTCPT-408-BTCPT-800-BTCPT-1000-BTCPT-1500-BTC
TemperatureTemperature control range-70°C~180°C(A:0°C~180°C; B:-20°C~180°C; C:-40°C~180°C; D:-70°C~180°C)
Temperature fluctuation± 0.5℃
Cooling rate180.0°C~25.0°C Cooling rate 2.0~3.0°C/min
25.0°C~-40.0°C Cooling rate 1.0~2.0°C/min
-40.0°C~-70.0°C Cooling rate0.7~1.5°C/min
Heating rate-70.0°C~180.0°C Within 60 mins 3.0~5.0°C/min
Temperature uniformity± 1.5℃ (-40.0℃~100.0℃)
± 2.0℃ (100.1℃~180.0℃or-40.0℃~-70.0℃)
HumidityHumidity control range20.0% RH~98.0%RH
Humidity fluctuation± 1.0% RH
Humidity uniformity± 2.0%RH
Material/componentsEvaporatorFin - and - Tube Heat Exchanger
External materialAdopts 1.2mm thickness Cold rolled steel sheet / powder spraying
OptionsStandard configuration
CompressorSemi-closed Germany Bock, Germany Bitzer
FanCentrifugal blower
CondenserAir cooling, water cooling
HumidifierSteam humidifier
RefrigerantR404A, R23, R508
HeaterNickel chromium alloy heating wire
Internal materialAdopts 1.2mm thickness stainless steel (SUS304)
Heat insulating material100mm thickness polyurethane plate+10mm Thickness mineral woolHeat insulating material
Multipoint temperature monitorAdopts Presto developed controller, which can be used to acquire surface temperature points of multiple products
C02 fire extinguisherAutomatic fire extinguishing and automatic shutdown of the machine to protect the equipment from burning
C0, H2 gas detectorWhen the battery will produce gas, it will detect gas solubility and discharge to outdoor when it exceeds the standard
Exhaust valveWhen the test sample produces harmful gas, ventilate and exhaust internally
SizeInterior size(mm) W*H*D400*500*400500*600*500500*750*600800*850*6001000*1000*8001000*1000*10001200*1000*1250
Outer size(mm) W*H*D600*1590*1160700*1665*1275800*1870*13151000*1950*14101200*2085*15901200*2085*17901400*2100*2030
Volume (m³)80L150L225L408L800L1000L1500L
Weight280380450620680840955
Operating ambient temperature 
Power supply220V AC 50/60Hz 22A220V AC 50/60Hz 31A220V AC 50/60Hz 33A380V AC 50/60Hz 17A380V AC 50/60Hz 25A380V AC 50/60Hz 27A380V AC 50/60Hz 50A
ControllerAdopting Presto self-developed controller, it can test the surface temperature of the sample with multiple temperature sensors.

FAQs

The 2-zone battery test chambers are widely used by manufacturers in the automobile & electronic device manufacturing industries to assess & evaluate the performance of batteries under certain circumstances. The 2-zone battery test chamber conducts two different kinds of testing analogies and determines the accurate functioning of the batteries that are used in automobiles and electrical appliances. The testing of these batteries takes place under a two-layered, fully insulated chamber. 

The instrument is equipped with extremely futuristic attributes that enhance the testing standards. 

The 2-zone battery test chamber is designed to determine the health & performance of batteries under certain climatic situations. The batteries might get damaged or perform involuntarily in the case of a sudden climate change, the 2zone battery test chamber aids the battery manufacturer to curb this solution by evaluating the batteries under 2 zones i.e. extremely hot & extremely cold. The operator of the instrument can assess the battery under both hot & cold zones and evaluate the uncertainties (if any).

The 2-zone battery test chamber is available between a price range of 5 lacs to 70 lacs depending upon the customer specifications. The 2-zone battery test chamber is available in different variants across the country, depending upon the size of the specimen, the functioning of the specimen, and the requirements of the customer getting their hands on the device. All these variants can be customized as per personal requirements and for further standardization of the instrument.

The 2-zone battery test chambers can be verified by assessing their specifications which are mentioned on our website. It is also necessary to make sure that the 2-zone battery tech chamber you are getting your hands in must comply with all the guidelines of the designated standards that are necessary for accurate test results. Always get top-quality instruments from trusted sources.

If you are looking for the finest 2-zon battery test chamber, it is an advisory to explore reputable manufacturers and suppliers who specialize in providing top-notch lab testing equipment. You can start by researching all the famous & assure companies in the industry with a proven track record of reliability and consumer satisfaction. You can also consider factors certification factors, customer reviews, and warranty options when evaluating potential suppliers.

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